Bathrive-TMS Online furnace temperature monitoring system
I.Background Explanation
The traditional method of measuring furnace temperature relies entirely on
manual timing or random measurement, which poses a serious vacuum in quali
ty supervision, resulting in continuous consumption of a large amount of materi
al costs such as human resources, temperature measurement lines, and tempera
ture plates. Additionally, it cannot effectively supervise the quality of equipment
and products
In the era of Industry 4.0 and AI artificial intelligence, traditional furnace co
ntrol methods are no longer sufficient to meet the demand. We must be more
efficient, cost-effective, with less human participation, and in a more intelligent
way to achieve effective supervision of various performance indicators of furna
ces
Reasons for choosing Bathrive
The Bathrive online real-time monitoring system will fully assist Industry 4.0, and
the tedious and inefficient manual supervision of equipment and product quali
ty will become a thing of the past
1. Continuous temperature monitoring, chain speed monitoring, PWI, CPK, SPC
monitoring, and CPK warning settings are available 24 hours a day, 365 days
a day. A corresponding profile temperature curve is issued for each product,
and traceability is achieved through barcode recognition binding. Any indica
tor that exceeds the control line will respond quickly
2. Install a speed sensor for each hot air motor to monitor the speed of each h
ot airmotor in real-time according to the user set interval value. Any abnorm
al motor speed will be collected and alarmed by the system
3: Install an energy collection module for each furnace to monitor the power su
pply voltage and energy consumption in real-time, and upload it to the syste
m to generate energy consumption curves, providing users with effective co
st accounting and furnace performance evaluation basis
4: The oxygen content real-time monitoring module can be installed in the desi
gnated temperature zone, and the data can be uploaded to the monitoring sy
stem in real time to automatically generate an oxygen content change curve
II.BathriveIntroduction to online monitoring
1：TMS online monitoring host diagram, each TMS online monitoring host is em
bedded with 2 dual core high-speed ARM processors, which can achieve up to
16 temperature data collection times per second, and dual track 16 temperatu
re zone temperature data monitoring
2：The TMS host uses an independent continuous speed sensor to collect the
continuous speed of each track in real-time and generate a chain speed ch
ange curve
3：Adopting an industrial grade barcode recognition module to achieve product
ID and profile binding, curve traceability, both QR codes and barcodes can be
recognized, and the standard QR code recognition module has a QR code rec
ognition ability of 4 * 4mm
4：Install one temperature acquisition probe tube for each track, and thermocoupl
es will be distributed inside the probe tube at corresponding positions in the te
mperature zone. At least two temperature probes will be distributed in each te
mperature zone
5：Each monitoring system will be equipped with an independent sound and lig
ht alarm, and the alarm status can be configured at will
Three color sound and light alarm Alarm configuration interface
6：Install a speed sensor for each hot air motor to monitor its status in real-tim
e and generate a graph of the motor speed change status. Once the motor
speed exceeds the user set interval value, the system will respond promptly
and notify on-site engineering personnel of an alarm to avoid serious equip
ment damage or product defects
7：Regardless of the system alarm caused by any reason, it can be manually set
to prohibit the entry of plates into the furnace, and the signal to terminate th
e entry of plates can be transmitted to upstream equipment through the SM
EMA port of the TMS host
III.Introduction to Software Functions
Furnace temperature deviation and chain speed SPC statistics
Temperature monitoring in temperature zone Generate statistical Run chart
Curve and View Temperature state of temperature zone
Server side
IV.Main technical specifications
product name | TMS-S(monorail) | TMS-D(double track) |
temperature resolution
| 0.1℃ | 0.1℃ |
Temperature measurement range
| -0.5~+1370℃ | -0.5~+1370℃ |
Temperature measurement accuracy
| ±0.5℃ | ±0.5℃ |
Thermocouple type
| K-type
| K-type
|
Number of thermocouples
| 32 | 64 |
Equipment supply voltage
| 24V | 24V |
Maximum sampling speed
| 15Times/second
| 10Times/second
|
Instrument power consumption
| 5W | 7W |
Instrument dimensions
| 280*170*50（L*W*H） | 280*200*55（L*W*H） |
Alarm method
| 3-color tower light+buzzer
| 3-color tower light+buzzer |
V. Hardware List
Product Name
| number
| describe
|
Bathrive-TMS host | 1 | |
Temperature probe | 2 | double track4 |
USB communication cable | 1 | |
operating manual | 2 | |
Instrument inspection report | 1 sheet | |
Software disc | 1 | |
photoelectric sensor | 2 | double track4 |
SENSOR | 1 | double track2 |
3-color signal tower light | 1 | |
Probe tube fixing bracket | 4 | double track8 |
Probe tube support bracket | 4 | double track8 |
Barcode scanning module | 1 | This item is optional |
Connecting signal cables | 1 | |
24V power supply | 1 |
VI.Major function
● Supports automatic curve simulation and manual curve simulation, effectively
reducing furnace adjustment time
● Automatically test, analyze and save the temperature curve of each PCBA
● Automatic alarm for exceeding the standard and stopping the version, histori
cal alarm can be queried
● The temperature curve of each PCBA is connected to its barcode for
traceability
●Can generate log information, including SPC, CPK, yield, temperature range, c
hain speed, and other statistical information
● Monitoring triggering methods: sensor triggering, barcode triggering, and ti
med triggering
● Real time monitoring of temperature fluctuations and alarms in each furnace
area
●Statistical analysis of SPC for stability in various temperature zones
●Traceability evidence of quality issues in PCBA incoming interval
●Intelligent automatic control of SME-PCBA board entry interval
●Exit blockage alarm
● Real time monitoring of furnace power, generation of power change curve,
and statistics of interval power consumption to assist in production cost
accounting
● Real time monitoring of furnace power, generation of power change curve, and
statistics of interval power consumption to assist in production cost accounting
●Temperature zone motor status monitoring, abnormal speed alarm
●Server and MES system data sharing